Customization Services at Flyboy Headwear

Where Your Imagination Takes Flight

At Flyboy Headwear, we’re not just about delivering exceptional aviation apparel; we’re all about making your vision a reality. With our unique customization services, you have the power to tailor every aspect of your hats to perfection. From the hat itself to the patch, closure, structure, bill, laser-cut details, and embroidery – we give you the freedom to create headwear that’s uniquely yours.

Select your colors and logo to customize this prop laser cut hat.

Our Process

Tailoring Every Detail

Our commitment to customization is unrivaled. When we say you can customize anything and everything about your hats, we mean it. Here’s a glimpse of what you can personalize:

  • Hat Styles and Structures: Choose from a wide array of hat styles and structures to match your preferences. Whether you prefer classic baseball caps, trucker hats, or unique aviator styles, we have the perfect base for your customization.
  • Unique Patches: Our customization options go beyond the basics. Craft a patch that tells your story. Whether it’s your company logo, a special emblem, or a design that’s close to your heart, our team can bring it to life with precision.
  • Closure and Fit: Decide on the closure that suits you best. We offer various closure options, including metal closures, Velcro straps, and adjustable plastic snaps. Your comfort and style are paramount.
  • Bill Styles: Personalize the bill of your cap with different shapes, colors, or materials. It’s all about creating a hat that matches your unique taste.
  • Laser-Cut Details: Elevate your cap’s design with laser-cut details. Intricate patterns, unique cutouts, and precision designs can add a touch of sophistication to your headwear.
  • Exquisite Embroidery: Transform your hat into a work of art with our embroidery options. Whether it’s a name, initials, or a detailed design, our embroidery craftsmanship ensures every stitch is perfect.


Your Vision, Our Expertise

At Flyboy Headwear, we believe that personalization is the key to exceptional style. We’re not just here to provide you with hats; we’re here to help you express yourself, promote your brand, or commemorate your aviation journey in a truly unique way.


Reach out to our customization experts to discuss your ideas, needs, and vision. We’ll guide you through the process and help you make informed choices.


Collaborate with our skilled designers to bring your ideas to life. Whether you have a rough sketch or a clear concept, we’ll work closely with you to create the perfect design.


Once the design is finalized, our expert craftsmen will bring your custom hat to life using high-quality materials and precision techniques.


We ensure that every hat we create meets our stringent quality standards. Your satisfaction is our top priority.

Ready to turn your cap customization dreams into reality?

Let’s embark on this journey together. Request a custom quote today, and let Flyboy Headwear become your trusted partner in aviation style. Welcome aboard!


Monday – Friday: 9am – 5pm (EST)
Saturday: 10am – 2pm (EST)

Contact Us

(703) 817-0705