Innovation Meets Comfort
Our Flyboy caps are a testament to innovation and comfort. We’ve eliminated the button, ensuring that wearing headsets is now painless and hassle-free. The secret lies in our unique “comfort patch,” meticulously designed to ensure a seamless fit for your pilot headset. Say goodbye to discomfort and hello to a smooth, irritation-free experience.

FULLY CUSTOMIZED
Create the most personalized cap that represents your aviation brand and style.

In-Stock Options
For smaller orders and faster turnaround, check our in-stock options.



Your Vision, Our Expertise
At Flyboy Headwear, we understand that your aviation apparel should be as unique as your journey. That’s why we offer you the freedom to customize your caps like never before. Whether you’re looking for helicopter or aircraft symbols, custom patches, unique trim options, or even metal closures adorned with your logo, we’ve got you covered. And for those seeking large quantities, we’re ready to bring your vision to life. With orders of over 144 units, we can help you create a design that’s uniquely yours, incorporating all the features you desire.
Our Hanger is filled with customized pieces that showcase our unique caps and apparel options. This gallery is the perfect place for inspiration for your custom apparel project.
Why Choose Flyboy Headwear?

Pilot Designed
We’re not just another apparel brand. We work directly with aviators to create these unique caps, in turn understand your needs.

Comfort First
Our commitment to comfort means you can focus on what matters most – your flight.

Customization
Your cap, your way. We offer a world of customization options to bring your vision to life. Embroidery, applique of identifier codes, laser etching patterns, and more. You ask for the design and we will create it!

Unmatched Quality
Our caps are crafted with precision and passion, using only the finest materials. 100% cotton, 100% poly or blends. It’s your cap so the fabric is your choice!

Exclusive Designs
Discover caps that you won’t find anywhere else, with unique symbols and custom features.
Join the Flyboy Flightcrew Today!




Looking For a Stock Style?
Ready to turn your cap customization dreams into reality?
Let’s embark on this journey together. Request a custom quote today, and let Flyboy Headwear become your trusted partner in aviation style. Welcome aboard!
HOURS
Monday – Friday: 9am – 5pm (EST)
Saturday: 10am – 2pm (EST)
Contact Us
(703) 817-0705
sales@shirtboy.com